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Beta Industries BetaCorr Corrugated Analyzer

Beta Industries

BCCA

Beta Industries BetaCorr Corrugated Analyzer

Name: Beta Industries BetaCorr Corrugated Analyzer
Brand: Beta Industries
SKU: BCCA
Price: 6900.0 USD
Availability: InStock

$6,900 USD

Type: Quality Control

Description
About Beta Industries
Shipping & Delivery
Return Policy
Questions

BetaCorr Corrugated Analyzer

The BetaCorr Corrugated Analyzer (unique Beta Product) repeatably measures all critical corrugating production parameters to help you produce a better, more profitable product for your customers while reducing rejects and unusable product. The BetaCorr's structured illumination, anamorphic imaging, automatic image stitching and analysis for vertical resolution better than 0.0005 inch and a field of view greater than 1.5 inches, offering extremely high sensitivity to height variations and the ability to measure the coarsest fluting.

Operation is simple and intuitive for the production worker, with both data and images automatically collected and analyzed to satisfy the most critical QC manager. The success of any packaging is critically linked to its appearance. The appearance of your packaging is the only possibility to make your product stand out from all the others. The many advantages of corrugated in strength, weight, and environmental friendliness are immediately lost when washboard effect, cockling, and fluting defects spoil its appearance. The BetaCorr brings these defects under control and helps you produce a better and more profitable product.

Features	Benefits
Non‐contact optical measurement system requires no sample preparation or transfer media	Time‐consuming and error‐prone manual techniques are eliminated
Simple and robust mechanical system can be brought directly to the production floor	No delicate or fragile equipment to be damaged by production personnel
Fully automatic analysis produces graphical and numerical results	Subjective judgment of impression prints is eliminated, measurement error is avoided
Numerical results are automatically saved and running statistics are displayed	Manual record keeping and potential loss of data is eliminated, no secondary operations are required to generate process control data
Evaluation of WBE (wash board effect) is fast and efficient, allowing real‐time adjustment of the process	Subjective judgment is eliminated, graphical and numeric results confirm changes to the process
Rapid and repeatable measurement of WBE allows screening of incoming goods for suitability for a required quality level	Avoid job failure due to low quality board or qualify inventory for high‐value jobs
Measure creasing and scoring properties to adjust tooling to produce optimum results	Avoid subjective judgment and potential over‐ or under‐impression leading to liner rupture or poor folding

Washboard Effect

Washboarding occurs when the glue shrinks in between the liner and the fluting of the board during drying. Measure and correct washboarding to improve the performance of the boxes under load and for washboard reduction. Washboard Depth is linearly related to the amount of glue applied. Washboard Effect is highly dependent on relative humidity and decreases linearly with increases in relative humidity. Calculating WBE requires extremely sensitive height measurements while accurate measurements of flatness and flute pitch require large areas to be measured. These conflicting requirements are solved by the use of sequential image capture and stitching. BetaCorr captures 5 high resolution images and creates a compound image over 1.5 inches (3.81 centimeters) wide.

Reduce Washboard effect by applying:

Correct Moisture
Correct glue amount
Correct Hot plate temperatures on Double facer
Correct speed difference between single-faced web and glue roll

It is not cost-efficient to use the Liner as the one and only variable to reduce the washboard effect!

Flute Profiling

Measuring the flute profile on single faced material to check mechanical wear of the corrugating rolls, comparing OS, DS, middle and correct formation of the flutes DOES NOT REQUIRE A CARBON PRINT. The answer is seen instantly when you see the end result. Poor flute uniformity is a common cause of Washboard Effect in flexo post print.

The correct flute height is a prerequisite to minimize the glue applied.
A uniform flute height from left to right is a prerequisite to guarantee perfect
bonding.
Minimize glue consumption and reduce washboard effect and costs.

Crease Profiles

Creasing and scoring are critical steps in the box-forming process.

Measure the CREASING and SCORING on corrugated board to predict the performance in folding and box stability.
Creasing and scoring lines are stressed due to 180° folding for transportation and storage.
Creasing and scoring lines define the symmetry and size of the box.

Established in 1968, Beta has almost 5 decades of experience providing engineering and manufacturing solutions.

Our core capabilities range from low volume machined parts, gages, prototypes, and fixtures to design and build of custom equipment.

We also provide PCB assembly, soldering, cable assembly, electrical controls, and product assembly.

Facilities

Beta occupies two facilities totaling 24,000 square feet of modern air-conditioned buildings with administration, engineering, and design offices. All offices are equipped to respond accurately and timely on all business transactions. All manufacturing areas are neat and have tile flooring with adequate lighting. All equipment is modern and maintained for accuracy.
Free Shipping
Free shipping applies to orders over $900 and under 40lbs dimensional weight of the shipping box. Paint and replacement lamps are excluded. Free shipping is available to the contiguous 48 US states and for online purchases only.
Fulfillment
We make every effort to get your product delivered as expediently as possible. Orders placed after 12:00 PM MST may not ship that day. RPimaging, INC may not have all items in stock. Our online store does not provide real-time stock availability. Please call to confirm stock before placing an order. Orders placed by international checkout button are fulfilled by FedEX Cross Border.
Domestic Shipping
RPimaging, INC does not guarantee any delivery time. Shipping terms (i.e. 2nd Day, 3rd Day delivery) refer to the time quoted by the shipper for delivery. These shipping terms do not refer to time from order submission to delivery. Shipper tracking numbers are provided, when available, the day after the product has shipped. Economy and Free shipping options are limited to the 48 contiguous US states. Freight shipment and packages over 40lbs are excluded from Economy and Free shipping offers. Customer purchase orders with payment terms are excluded from free shipping offers. We reserve the right to rescind Economy and/or Free shipping offers for any reason. Orders are shipped Free On Board (FOB) Origin unless otherwise noted.
International Shipping
- Orders placed using the international checkout button are fulfilled by FedEX Cross Border.
- All international packages are subject to relevant duties and taxes.
- A refusal of the shipment will result in return shipping charges which will be deducted from any refund.
- Typical delivery time is 2 - 5 days in transit depending on destination country.
- Next Day delivery service is not available.
- Date specific shipping is not available for international orders.
If you have any questions or need assistance, please contact us.
RETURN POLICY:
If you are not happy, we are not happy.

We strive to ensure you are satisfied with your purchase but understand that sometimes it's not a good fit. Below are our policies:
- No return will be accepted without a RMA (Return Material Authorization) number. Any return without a RMA number will be refused.
- You are responsible for return shipping costs.
- No refund or exchanges are allowed after 30 days from the invoice date.
- Returns are subject up to a 20% restocking fee. Most of the time restocking fees are nominal.
- All returned items must be 100% complete, in original resalable packaging, in resalable condition, with all packaging, manuals, registration cards, accessories, UPC codes intact, and software.
- Software products that use a serial number and not a dongle key can only be replaced with the same title and version if found to be defective.
- No returns on replacement light bulbs.
- No returns on special order items not listed on our online catalog.
- No returns or exchanges for any non-domestic shipments.
- Shipping charges and order processing fees are not refundable. We recommend you select a shipping carrier that provides a shipment tracking option and insurance. Refusal of a shipment will result in return shipping charges which will be deducted from any refund.
- RPimaging, INC reserves the right to refuse any return.
- RPimaging, INC shall not be liable for any consequential or incidental damages arising from purchases from our online store.
Got Any Questions?

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Phone
Alternatively, you can reach us toll free at (866) RGB-CMYK—(866) 742-2695 or our local phone at (520) 323-5855.

We are available 9:00AM - 5:00PM MST Monday - Friday.

Beta Industries BetaCorr Corrugated Analyzer

BetaCorr Corrugated Analyzer

Washboard Effect

Flute Profiling

Crease Profiles

Facilities

Customer Reviews